Australia researchers create ‘world first’ 3D-printed jet engines

Australian researchers revealed on Thursday they have created two jet engines using 3D printing in what is described as a world-first that has attracted the interest of major manufacturers and engineering firms. The machines -  produced using the template of a gas turbine engine from French aircraft engine maker Safran, which supplies Airbus and Boeing - demonstrated the potential 3D printing had to produce high-quality products, researchers from Melbourne’s Monash University said. 3D printing was invented in the 1980s and employs lasers to “print” objects from metals or plastics according to a digital design.

The significance… is the recognition by major manufacturers and engineering companies like Safran and Airbus that the material you can print using 3D metal printing is of aircraft quality and I think that’s hugely significant.

Ian Smith, Melbourne Monash University

There has been a recent upsurge in interest tied to patents on the original technology expiring - opening the way for competition that will drive up quality and push down prices. Wu Xinhua, from Monash University, said her team created the machines by pulling apart the old engine and scanning its components, with the complex project taking a year to complete. One of the engines is on display at the Australian International Airshow in Melbourne with the second in Toulouse at the French aerospace company Microturbo. The 3D metals printers could also be used in the biomedical industry to create body parts or equipment.

Where we see some of the big opportunities are in the medical space where you can make bespoke parts for the body - replacement joints and hips designed specifically for that individual.

Ian Smith

Technology 3D printed engines